Improving Resolution in Photolithography with a Phase-Shifting Mask

The phase-shifting mask consists of a normal transmission mask that has been coated with a transparent layer patterned to ensure that the optical phases of nearest apertures are opposite. Destructive interference between waves from adjacent apertures cancels some dif- fractione ffects and increases the spatialr esolution with whichs uch patterns can be projected. A simple theory predicts a near doubling of resolution for illumination with partial incoherence u < 0.3, and sub- stantial improvements in resolution for u < 0.7. Initial results obtained with a phase-shifting mask patterned with typical device structures by electron-beaml ithography and exposed using a Mann 4800 1OX tool reveals a 40-percent increase in usuable resolution with some structures printed at ar esolution of 1000 lines/mm. Phase-shifting mask struc- tures can be used to facilitate proximity printing with larger gaps be- tween mask and wafer. Theory indicates that the increase in resolution is accompanied by am inimald ecrease in depth of focus. Thus the phase-shifting mask may bet hem ost desirable device for enhancing optical lithography resolution in the VLSI/VHSIC era.
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